Overview
Shrinking bottom lines and declining profit margins have made it imperative for organisations to manage costs. Organisations are aggressively looking for opportunities to minimize costs without impacting the product/ service quality or market positioning. This programme offers a unique approach for managing costs by improving visibility over product cost structures and business processes. The latest concepts minimizing costs such as Activity-based costing, target costing and benchmarking will be comprehensively covered with a practical orientation.
The objective of the programme is to enable the participants to develop skills in formulating a cost minimization strategy by applying the latest concepts. The programme also provides participants the tools for analysis of the costs across the value chain. Participants will also learn to identify ways of redesigning activities and processes to improve productivity and increase value. The programme provides a discussion of the implementation issues in applying the latest techniques for cost management and integrates a broad range of examples from both manufacturing and service sectors. Participants will also develop action plans based on the concepts presented in the class.
Benefits:
Identification of cost reduction and business improvement opportunities
Better reporting and ownership of costs
Greater awareness and control of everyday costs
Target Audience
All executives, and managers, whose activities impinge on cost and those responsible for managing business through the P&L.
SBU heads and team leaders responsible for bringing about improvements through cost minimization will also find the programme useful.
Course Outline
The Cost management process
The risks of poor cost control
Capital and revenue costs
How to build a cost management and control process checklist for your areas of responsibility
Cost removal – taking out costs
Cost awareness
Costs of poor design / poor processes
Value engineering
Removing redundant costs
The need for commercial, technical and financial appraisals
Understand the problems before cash is committed and costs incurred
Making the effort to identify commercial and technical risk
The time value of money – DCF techniques for long term projects
Cost models for production processes and projects
Costing models – project appraisals
The use of spreadsheets to identify sensitivity and risk
How to focus on risk management
Budgeting – proper budgeting challenges costs
The philosophy of the business – are costs an issue?
The importance of having the right culture
The need for detailed business objectives
Budgetary control measures
Designing budget reports – for action
Zero-based budgeting (ZBB) – the principles
Much more than starting with a clean sheet of paper
What ZBB can achieve
The concept of decision packages – to challenge business methods and costs
Only necessary costs should be incurred
A review of an operating budget – demonstrating what ZBB challenges and the costs it may lead to being taken out
Awareness of overheads and other costs
Definitions of cost – direct and indirect
Dealing with overheads – what is meant by allocation, absorption or apportionment?
The apparent and real problems with overheads
Different ways of dealing with overheads
Review of overhead allocation methods and accounting and reporting issues
Overheads and product costing
Activity-based costing (ABC) – the principles
Where and how the ABC approach may be helpful
Know the ‘true’ cost of a product or a project
Should you be in business? Will you stay in business?
Identifying weaknesses in a traditional overhead allocation
How ABC will help improve product or service costing
Identifying which products and activities should be developed and which abandoned
Cost reduction culture
The need for cost reports
What measures can be used to identify over-spends as early as possible
Cost control performance measures and ratios
Design of cost control reports
Reports should lead to action and deliver
Selecting cost control measures which can be acted upon
Practice in designing action reports
Course summary – developing your own cost action plan
Group and individual action plans will be prepared with a view to participants identifying their cost risks areas and the techniques which can be immediately applied to improve costing and reduce costs

